Refining Catalysts Europe  
   

back to Portfolio

 

ResidMax Catalyst Series - Technology Summary

The ResidMax catalyst series incorporate high stability CSX zeolite in combination with novel Tunable Matrix Alumina (TMA) technologies. CSX zeolite is an extension of the highly successful CSSN technology. CSX zeolite has even higher stability than CSSN, particularly at very high metals loadings. Furthermore, the intrinsic hydrogen transfer activity of CSX zeolite can be substantially increased without penalising coke selctivity or stability. This is especially important for refiners who need to reduce gasoline olefinicity to meet new specifications for gasoline.

The new matrix systems contained in ResidMax catalysts are derived from unique high performance reactive aluminas developed and manufactured by Grace Davison. Through proprietary processing, Grace Davison is able to control alumina morphology, acidity and surface chemistry, generating Tunable Matrix Aluminas (TMA’s).

Combination of these TMA’s with our alumina-sol binder system generates matrix systems with pore networks and unique surface chemistry that can be modified to optimise the overall performance of the FCC catalyst.

ResidMax Catalysts have been shown to give enhanced metals tolerance and bottoms upgrading versus state-of-the-art resid cracking catalysts.

The ability to produce active aluminas with tunable properties (e.g. morphology, acidity and surface chemistry) is an important development in FCC catalyst matrix design expanding our portfolio of Selective Active Matrix (SAM) systems that are the most widely used matrix sytstems in the European refining industry.

ResidMax catalysts can be formulated to meet a wide range of refinery objectives through adjustment of the hydrogen transfer characteristics of the CSX zeolite and the intrinsic properties of the TMA matrices. Furthermore, ResidMax catalysts are fully compatible with Grace Davison additives for LPG olefins and gasoline sulphur reduction.

The ResidMax series of catalysts is best suited for refiners processing residue feedstocks with very high levels of contaminant metals.

 

Typical Fresh Catalyst Properties

ResdiMax-10
Al2O3, wt.%  50
Na2O, wt.% < 0.30
RE2O3,wt:% 2.8
Davison Index 5
Surface Area, m2/g 290
ABD, g/cc 0.70
Microactivity  79

 


Home | Top | Search | Related Links | Grace